Autonomous Maintenance for Operator (TPM – Basic)

Learn and improve your career prospect and help your organization to improve efficiency.

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Course Overview

Maintenance that is performed by the machine operator rather than the maintenance staff. Autonomous maintenance includes tasks such as lubricating and tightening machine parts. Autonomous Maintenance (AM) is one of TPM pillars. Based upon operator's skills and knowledge development, AM seeks to empower them to take over the daily care and easy maintenance tasks of their equipments.

Further, it leads to create autonomous teams, able to manage themselves their small unit.

Autonomous Maintenance for Operator

How You Will Benefit:

This workshop is aimed at achieving the following:

  • Understanding the concepts of TPM/li>
  • Understanding the concept of Autonomous Maintenance as part of TPM initiatives;
  • Understand the roles of employees and management in implementing Autonomous Maintenance;
  • Master the steps involved in conducting Autonomous Maintenance;
  • Able to prepare and implement Autonomous Maintenance master plan; and able to conduct and maintain Autonomous Maintenance initiative at work place

Course Methodology

  • Lecture
  • Presentation through Audio- Video
  • Case Studies
  • Desk Top Exercises
  • Group Exercise
  • Games
  • Role Modeling

Who Should Attend?

Production/Maintenance Managers / Production and Maintenance Engineers / Supervisors and Operators / Plant Heads / Operation Excellence Team

Course Content

Day 1

  • Overview of TPM
  • Different types of Maintenance System
  • Seven Steps of Autonomous Maintenance (Jishu Hozen)
    • Initial Clean Up
    • Countermeasures for sources of problems & difficult places
    • Preparation of Autonomous Maintenance(JH) Standard
    • General (Overall) Inspection
    • Autonomous Inspection
    • Standardization
    • Autonomous Management
  • Force Deterioration
  • Natural Deterioration
  • How to achieve basic condition of Machine
  • Overview of overall equipment efficiency
  • Meantime between failure
  • Meantime to repair

What’s Included?

  • Specialized manual and course materials
  • Instruction by an expert facilitator
  • Small interactive classes